Standard pilot plants are the best economic choice for pilot applications that require conventional filtration methods or ozonation, due to minimal engineering and programming costs.
Standard pilots are available for the following treatment processes.
Designed to meet the requirements of many conventional filtration pilot applications, this standard module can be used for granular media filtration (GMF) or granular activated carbon (GAC) contacting.
| Maximum Total Flow Rate | 5.2 gpm (19.7 L/min) |
| Filters | 4 @ 6 x 112 inch (152 x 2,840 mm) |
| Maximum Media Depth | 72 inch (183 cm) |
| Media Retention Size | > 0.0059 inch (149 µm) |
| Filtration Rate | 1.3…6.6 gpm/sf (3.2…16.1 m/h) |
| Backwash Rate | 5.1…51.0 gpm/sf (12.4…124.7 m/h) |
| Backwash Tank Volume | 150 gal (568 L) |
| Air Scour Rate | 2.6…9.2 scfm/sf (46.6…164.9 m/h) |
| Maximum Headloss | 25 feet (7.6 m) |
| Chemical Feed Systems | 4 |
| Chemical Feed Rate | 0.03…57 mL/min |
| Chemical Tank Volume | 4 gallon (15.1 L) |
| Dimensions | 146 inch (3.71 m) L x 50 inch (1.27 m) W x 122.5 inch (3.11 m) H |
| Dry Weight | 2,700 lbs. (1,315 kg) |
| Operating Weight | 4,200 lbs. (1,905 kg) |
| Electrical Requirements | 1 Phase, 18.8 A @ 120 VAC or 1 Phase, 9.4A @ 240 VAC, 50/60Hz |
| Monitored Parameters | Flow Rate, Headloss, Effluent Turbidity, and Column Level for each filter, Chemical Dosage, Chemical Flow, and Chemical Tank Level for each feed system, Air Scour Flow, Backwash Flow, Backwash Tank Level, Spare Analog Signals (3 qty.) |
Designed to meet the requirements of many conventional filtration pilot applications, this standard module combines chambers for coagulant rapid mixing, windowed basins for flocculation, and a lamella plate settling. Also includes four separate flow-paced chemical injection systems.
| Flow Rate | 1…9 gpm (3.8…34.1 L/min) |
| Rapid Mix Basins | 3 @ 2.5 gal (9.5 L) |
| Rapid Mix Velocity Gradient | 50…1000 s-1 |
| Floc Basins | 3 @ 80 gal (303 L) |
| Floc Basin Velocity Gradient | 5…130 s-1 |
| Sed Basin | 1 @ 106.0 gal (401.3 L) |
| Settling Plates | 2…24 @ 60° inclination |
| Settling Area | 4.62 sq ft (0.43 m2) per plate |
| Settling Plates Spacing | 1…13.6″ (25…345 mm) |
| Settled Water Basin Volume | 22 gallon (83 L) |
| Chemical Feed Systems | 4, 1 portable mixer |
| Chemical Feed Rate | 0.03…57 mL/min |
| Chemical Tank Capacity | 4 gal (15.1 L) |
| Dimensions | 144” (3.66 m) L x 48” (1.22 m) W x 73.3” (1.86 m) H |
| Dry Weight | 3,000 lbs. (1,360 kg) |
| Operating Weight | 6,600 lbs. (2,994 kg) |
| Electrical Requirements | 1 Phase, 9.6 A @ 120 VAC or 1 Phase, 4.8A @ 240 VAC, 50/60Hz |
| Monitored Parameters | Inlet pH, Inlet Turbidity, Inlet Temperature, Feed Pump Suction Pressure, Strainer Differential Pressure, Feed Flow, Rapid Mix and Flocculation Basin Gradients, Settled Water pH, Settled Water Turbidity, Sludge Flow, Sludge Removal Interval, Chemical Dosage, Chemical Flow, and Chemical Tank Level for each feed system, Spare Analog Signals (3 qty.) |
Designed to meet the requirements of many ozone pilot applications, this standard module can be used stand-alone or integrated into a process train with other filtration technologies.
| Total Flow Rate | 1.0…9.0 gpm (3.8…34.2 L/min) |
| Contactors | 2 @ 130 gal (494 L) |
| Ozone Generation | 0.1 g/h (8.5%)…5.0 g/h (8.2%)…10.0g/h (8.0%)…15g/h (7.2%)… 20 g/h (5.7%)…25g/h(3.4%) |
| Ozone Gas Flow Rate | 2.1…10.6 SCFH (1…5 SLPM) per train |
| Dimensions | 122” (3.10 m) L x 50” (1.27 m) W x 79” (2.01 m) H |
| Crated Weight | 2,700 lbs. (1,225 kg) |
| Electrical Requirements | 120 VAC, 1 phase, 18.8 A or 240 VAC, 1 phase, 9.4 A |
| Monitored Parameters | Feed Flow, Ozone Feed Gas, Ozone Off Gas, Dissolved Ozone, Ozone Feed Gas Flow, Ambient Ozone |
Designed for sheltering Intuitech’s pilot modules, this enclosure provides a quiet, well-lit, climate controlled environment for conducting a pilot study. The standard design complies with 2018 IBC for wind load, snow load, and seismic conditions for most locations. The enclosure is shipped ready for plug-and-play installation and operation.
| Outside Dimensions | 42.9 X 11.0 X 11.5 ft | 13062 X 3353 X 3508 mm |
| Inside Dimensions | 39.0 X 10.0 X 10.0 ft | 11887 X 3048 X 3048 mm |
| Shipping Dimensions | 41.8 X 11.0 X 11.5 ft | 12717 X 3353 X 3508 mm |
| End Door Clearance Width | 70.5 in | 1791 mm |
| End Door Clearance Height | 95.2 in | 2418 mm |
| Enclosure Empty Weight | 25500 lbs | 11567 kg |
| Maximum Equipment Weight | 40000 lbs | 18144 kg |
| Snow Load Design | 75 lbs/sf (ground), 55 lbs/sf (flat roof) | |
| Wind Load Design | 135 mph (3 sec gust, ultimate basis), Exposure Category C | |
| Seismic Design | Ss:1.5, S1:0.6, Sds:1.2, Sd1:0.68, Class:D | |
| Electrical Supply | Single or Three Phase | |
| Voltage | 240 / 480 V | |
| Frequency | 60 Hz | |
| Maximum Current | 62.5 / 31.2 A |
© 2023 Intuitech, Inc. All Rights Reserved Legal