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Intuitech
  • Home
  • About
  • Standard Pilots
    • Standard Granular Media Filtration Pilot Plants
    • Standard Coagulation, Flocculation, and Sedimentation Pilot Plants
    • Standard Ozonation Pilot Plants
    • Standard Pilot Module Enclosure
  • Lease Pilots
  • Custom Pilots
    • Biological Filtration Pilot Plants
    • Custom Flocculation, Sedimentation, and Coagulation Pilot Plants
    • Granular Media Filtration Pilot Plants
    • Ozonation Pilot Plants
    • Reverse Osmosis (RO) Pilot Plants
    • Ultra Filtration Pilot Plants
    • Custom Electrolytic Cell Treatment Pilot Plants
  • Resources
  • Careers
  • Contact

Standard Pilot Plants

Standard pilot plants are the best economic choice for pilot applications that require conventional filtration methods or ozonation, due to minimal engineering and programming costs.

Standard pilots are available for the following treatment processes.

Standard Granular Media Filtration Pilot Plants

Designed to meet the requirements of many conventional filtration pilot applications, this standard module can be used for granular media filtration (GMF) or granular activated carbon (GAC) contacting.

*Picture and specifications for configuration F40610-SAP-1PC-4CF. Please see datasheet for other configurations.

Filtration Pilot Datasheet

Filtration Pilot 3D Model

Filtration Pilot Video

Specifications

Maximum Total Flow Rate 5.2 gpm (19.7 L/min)
Filters 4 @ 6 x 112 inch (152 x 2,840 mm)
Maximum Media Depth 72 inch (183 cm)
Media Retention Size > 0.0059 inch (149 µm)
Filtration Rate 1.3…6.6 gpm/sf (3.2…16.1 m/h)
Backwash Rate 5.1…51.0 gpm/sf (12.4…124.7 m/h)
Backwash Tank Volume 150 gal (568 L)
Air Scour Rate 2.6…9.2 scfm/sf (46.6…164.9 m/h)
Maximum Headloss 25 feet (7.6 m)
Chemical Feed Systems 4
Chemical Feed Rate 0.03…57 mL/min
Chemical Tank Volume 4 gallon (15.1 L)
Dimensions 146 inch (3.71 m) L x 50 inch (1.27 m) W x 122.5 inch (3.11 m) H
Dry Weight 2,700 lbs. (1,315 kg)
Operating Weight 4,200 lbs. (1,905 kg)
Electrical Requirements 1 Phase, 18.8 A @ 120 VAC or 1 Phase, 9.4A @ 240 VAC, 50/60Hz
Monitored Parameters Flow Rate, Headloss, Effluent Turbidity, and Column Level for each filter, Chemical Dosage, Chemical Flow, and Chemical Tank Level for each feed system, Air Scour Flow, Backwash Flow, Backwash Tank Level, Spare Analog Signals (3 qty.)

Standard Coagulation, Flocculation, and Sedimentation Pilot Plants

Designed to meet the requirements of many conventional filtration pilot applications, this standard module combines chambers for coagulant rapid mixing, windowed basins for flocculation, and a lamella plate settling. Also includes four separate flow-paced chemical injection systems.

*Picture and specifications for configuration S33224-1PC-2PH-4CF. Please see datasheet for other configurations.

Flocculation and Sedimentation Pilot Datasheet

Flocculation and Sedimentation Pilot 3D Model

Flocculation and Sedimentation Pilot Video

Specifications

Flow Rate 1…9 gpm (3.8…34.1 L/min)
Rapid Mix Basins 3 @ 2.5 gal (9.5 L)
Rapid Mix Velocity Gradient 50…1000 s-1
Floc Basins 3 @ 80 gal (303 L)
Floc Basin Velocity Gradient 5…130 s-1
Sed Basin 1 @ 106.0 gal (401.3 L)
Settling Plates 2…24 @ 60° inclination
Settling Area 4.62 sq ft (0.43 m2) per plate
Settling Plates Spacing 1…13.6″ (25…345 mm)
Settled Water Basin Volume 22 gallon (83 L)
Chemical Feed Systems 4, 1 portable mixer
Chemical Feed Rate 0.03…57 mL/min
Chemical Tank Capacity 4 gal (15.1 L)
Dimensions 144” (3.66 m) L x 48” (1.22 m) W x 73.3” (1.86 m) H
Dry Weight 3,000 lbs. (1,360 kg)
Operating Weight 6,600 lbs. (2,994 kg)
Electrical Requirements 1 Phase, 9.6 A @ 120 VAC or 1 Phase, 4.8A @ 240 VAC, 50/60Hz
Monitored Parameters Inlet pH, Inlet Turbidity, Inlet Temperature, Feed Pump Suction Pressure, Strainer Differential Pressure, Feed Flow, Rapid Mix and Flocculation Basin Gradients, Settled Water pH, Settled Water Turbidity, Sludge Flow, Sludge Removal Interval, Chemical Dosage, Chemical Flow, and Chemical Tank Level for each feed system, Spare Analog Signals (3 qty.)

Standard Ozonation Pilot Plants

Designed to meet the requirements of many ozone pilot applications, this standard module can be used stand-alone or integrated into a process train with other filtration technologies.

*Picture and specifications for configuration Z21-1PC-1GC-2OS-1TM-2DO-0PH-2CF. Please see datasheet for other configurations.

Ozonation Pilot Datasheet

Ozonation Pilot 3D Model One Train

Ozonation Pilot 3D Model Two Train

Ozonation Pilot Video

Specifications

Total Flow Rate 1.0…9.0 gpm (3.8…34.2 L/min)
Contactors 2 @ 130 gal (494 L)
Ozone Generation 0.1 g/h (8.5%)…5.0 g/h (8.2%)…10.0g/h (8.0%)…15g/h (7.2%)… 20 g/h (5.7%)…25g/h(3.4%)
Ozone Gas Flow Rate 2.1…10.6 SCFH (1…5 SLPM) per train
Dimensions 122” (3.10 m) L x 50” (1.27 m) W x 79” (2.01 m) H
Crated Weight 2,700 lbs. (1,225 kg)
Electrical Requirements 120 VAC, 1 phase, 18.8 A or 240 VAC, 1 phase, 9.4 A
Monitored Parameters Feed Flow, Ozone Feed Gas, Ozone Off Gas, Dissolved Ozone, Ozone Feed Gas Flow, Ambient Ozone

Standard Pilot Module Enclosure

Designed for sheltering Intuitech’s pilot modules, this enclosure provides a quiet, well-lit, climate controlled environment for conducting a pilot study. The standard design complies with 2018 IBC for wind load, snow load, and seismic conditions for most locations. The enclosure is shipped ready for plug-and-play installation and operation.

*Picture and specifications for configuration E401112-2ED-0SD-1PS-HVAC-SVN. Please see datasheet for other configurations

Pilot Module Enclosure Datasheet

Pilot Module Enclosure 3D Model

Pilot Module Enclosure Video

Specifications

Outside Dimensions 42.9 X 11.0 X 11.5 ft 13062 X 3353 X 3508 mm
Inside Dimensions 39.0 X 10.0 X 10.0 ft 11887 X 3048 X 3048 mm
Shipping Dimensions 41.8 X 11.0 X 11.5 ft 12717 X 3353 X 3508 mm
End Door Clearance Width 70.5 in 1791 mm
End Door Clearance Height 95.2 in 2418 mm
Enclosure Empty Weight 25500 lbs 11567 kg
Maximum Equipment Weight 40000 lbs 18144 kg
Snow Load Design 75 lbs/sf (ground), 55 lbs/sf (flat roof)
Wind Load Design 135 mph (3 sec gust, ultimate basis), Exposure Category C
Seismic Design Ss:1.5, S1:0.6, Sds:1.2, Sd1:0.68, Class:D
Electrical Supply Single or Three Phase
Voltage 240 / 480 V
Frequency 60 Hz
Maximum Current 62.5 / 31.2 A

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