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    • Standard Granular Media Filtration Pilot Plants
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  • Lease Pilots
  • Custom Pilots
    • Biological Filtration Pilot Plants
    • Custom Flocculation, Sedimentation, and Coagulation Pilot Plants
    • Granular Media Filtration Pilot Plants
    • Ozonation Pilot Plants
    • Reverse Osmosis (RO) Pilot Plants
    • Ultra Filtration Pilot Plants
    • Custom Electrolytic Cell Treatment Pilot Plants
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801-487-9255 techsupport@intuitech.com

sales@intuitech.com
Intuitech
  • Home
  • About
  • Standard Pilots
    • Standard Granular Media Filtration Pilot Plants
    • Standard Coagulation, Flocculation, and Sedimentation Pilot Plants
    • Standard Ozonation Pilot Plants
    • Standard Pilot Module Enclosure
  • Lease Pilots
  • Custom Pilots
    • Biological Filtration Pilot Plants
    • Custom Flocculation, Sedimentation, and Coagulation Pilot Plants
    • Granular Media Filtration Pilot Plants
    • Ozonation Pilot Plants
    • Reverse Osmosis (RO) Pilot Plants
    • Ultra Filtration Pilot Plants
    • Custom Electrolytic Cell Treatment Pilot Plants
  • Resources
  • Careers
  • Contact

Custom Pilot Plants

Custom pilot plants allow a client to provide a specification for design. This approach may result in a more expensive solution than a standard pilot but one that meets the clients unique requirements.

Biological Filtration Pilot Plants

Feed Rate 1.0…8.6 gpm/sf
Filter Columns 2
Filter Column Diameter 1 ft²
Air Scour Rate 1.0…5.5 scfm/sf
Backwash Rate 1.0…25.0 gpm/sf
Features Automatic data logging of key parameters, remote monitoring and control using a standard web browser, and email alarm notofication.
Feed Rate 0.5…4.5 gpm
Bioreactors 2 @ 65 gal
Chemical Pumps 2 @ 2.5…2500 mL/h
Max temperature 100° F
Features Manual operation, flow meter, PID controlled feed pump, static mixer
Feed Rate 2.54…7.64 gpm/ft²
Air Scour Rate 1.28…8.91 gpm/ft²
Backwash Rate 6.37…31.84 gpm/ft²
External Backwash Tank 425 gal
Chemical Pumps 5 @ 0.25…95 mL/min
Features Automatic operation, data acquisition, web enabled, email alarm notification, static mixers, online instrumentation, floc mixer, flow meters

Custom Flocculation, Sedimentation, and Coagulation Pilot Plants

Flow Rate 1.6…9.0 gpm
Flocculation Basin 3 @ 49 gal
Flocculation Mixers 3…110 s-1
Settling Basin 223 gal
Chemical Feed Pumps 2 @ 0.1…6.0 gpm
Chemical Feed Tanks 2 @ 7 gal
Settling Plates 2…20 @ 3.12 ft2 each
Features Automatic operation, data acquisition, Web enabled, static mixers, and online instrumentation.
Flow Rate 1…6.5 gpm
Rapid Mix Chambers 2 @ 3.4 gal
Rapid Mixer 33…1037 s-1
Flocculation Basins 3 @ 50.7 gal
Flocculation Mixers 7…117 s-1
Sed Basin 1 @ 100 gal
Chemical Feed Pumps 5 @ 0.11…42 gpd
Chemical Feed Tanks 5 @ 7 gal
Settling Plates 2…30 @ 1.49 sf
Features Automatic operation, data acquisition, Web enabled, email alarm notification, online instrumentation, flocculation windows, sedimentation basin window
Flow Rate 0.5…5 gpm
Rapid Mix Basin 3.3 gal
Rapid Mixer 55…1055 s-1
Flocculation Basins 2@ 50 gal
Flocculation Mixers 7…107 s-1
Chemical Feed Pumps 2.5…2500 ml/hr
Chemical Feed Tanks 2 @ 7 gal
Settling Plates 1…29 @ 1.24 sf
Features Automatic operation, data acquisition, Web enabled, static mixers, and online instrumentation.

Granular Media Filtration Pilot Plants

Flow Rate 1.8…7.0 gpm
Filtration Rate 2.7…12.1 gpm
Maximum Headloss 10.6 ft H2
Features 3 independent gravity fed filter columns. Each filter is equipped with the instrumentation to measure and monitor the various process variables.
Total Flow Rate 210 gpm
Filters 3 @ 30″
Maximum Media Depth 42″
Filtration Rate 2.0…14.3 gpm/sf
Backwash Rate Air Scour Rate
Air Scour Rate 1.0…3.0 scfm/sf
Reaction Tank Volume 90 gal
Features Automatic operation, sample ports, headloss instruments, data acquisition, web enabled, email alarm notification.
Maximum Total Flow Rate 8.0 gpm
Filter Columns 4
Filter Column Dimension 6″
Column Height 118″
Headloss 0…31′
Backwash Tank Capacity 150 gal
Features Automatic operation, sample ports, turbidity and headloss instruments, data acquisition, web enabled, email alarm notification.
Flow Rate 8.0 gpm
Filters 2 @ 12 in
Maximum Media Depth 36 in
Filtration Rate 0.51…5.10 gpm/sf
Backwash Rate 2.5…17.8 gpm/sf
Backwash Tank Capacity 250 gal
Features Filters can be operated independently, in parallel, or in a series.

Ozonation Pilot Plants

Designed to meet specific customer requirements, Intuitech’s custom ozonation pilots safely handle the somewhat problematic management of ozone gas.

Flow Rate 1.8…7.0 gpm
Contactors 3 @ 14 gal
Ozone Delivery 12 g/hr
Features Automatic operation, PID flow control, sample ports, ozone feed gas and off gas instruments, high ambient ozone shutdown, onboard ozone generation.
Contactors 4 @ 19.5
Contactor Height 131 inch
Flow Rate 1…8 gpm
Ozone Flow Rate 0.1 … 6.5 g/h
Features Automatic operation, PID flow control, sample ports, ozone feed gas and off gas instruments, high ambient ozone shutdown
Contactors 5 @ 13.9
Contactor Height 131 inch
Flow Rate 1.6…7 gpm
Ozone Flow Rate 0.6 lbs per day
Features Automatic operation, PID flow control, sample ports, ozone feed gas and off gas instruments, high ambient ozone shutdown

Reverse Osmosis (RO) Pilot Plants

Designed to meet specific customer requirements, Intuitech’s custom Reverse Osmosis pilots provide flexibility where “off the shelf” units prove restrictive. Reverse Osmosis pilots are often utilized for brackish and seawater desalination studies.

Flow Rate 20 gpm
Membrane Housing 2
Membrane Housing Diameter 4 in
Features Automatic operation, data acquisition, flow/pressure instrumentation, pH sensors, temperature sensors
Flow Rate 18 gpm
Membrane Housing 3
Membrane Housing Diameter 4 in
Features Automatic operation, data acquisition, flow/pressure instrumentation, pH sensors, temperature sensors
Flow Rate 2 gpm
Membrane Housing 3
Membrane Housing Diameter 4 in
Features Automatic operation, data acquisition, flow/pressure instrumentation, pH sensors, temperature sensors

Ultra Filtration Pilot Plants

Designed for various membranes, these custom Ultra Filtration (UF) pilot plant modules are fully automated for unmanned operation and have an impressive pilot study resume.

Feed Flow Rate 4.0…11.0 ml/min
Backwash Flow Rate 8.4…45.0 ml/min
Max Feed Pressure 40 PSIG
Features Automatic operation, data acquisition, Web enabled, email alarm notification, online instrumentation, air scour
Filtration Rate 3 gpm
Filter Columns 1
Backwash Tank Capacity 11 gal
Backwash Rate 3 gpm
Features Automatic operation, data acquisition, on-board backwash tank, air scour
Max Flow Rate 45 gpm
Filter Columns 1
Backwash Rate 100 gpm
Backwash Tank Capacity 200 gpm
Features Automatic operation, data acquisition, on-board backwash tank, air scour

Custom Electrolytic Cell Treatment Pilot Plants

Custom electrolytic cell pilots include silver plates that are separated into four chambers with independent flow control for each chamber allowing flexible operation.

Max. Flow Rate 5 gpm
Detention Time Variable
Number of Cells 15
Features Manual operation, 4″ x 6″ viewing window, on-board junction box
Max. Flow Rate 5 gpm
Detention Time 45 seconds
Number of Cells 4
Features Automatic operation, data acquisition, compact bench-top size
Max. Flow Rate 2.5 gpm
Detention Time Variable
Number of Cells 10
Features Manual Operation, onboard feed tank, chemical injection ports.

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